DAIKOFLUX 480-W

SAW
  • CARBON STEELS
STRUCTURAL STEEL

Description

It is an agglomerated aluminate-basic welding flux suitable for joint welding of low alloy structural steels, boiler steels, pipe steels and fine grain steels. The flux is suitable for single and multilayer welding of longitudinal, circumferential and fillet welds. It can be used for single, tandem, twin and multi-wire welding system. Excellent slag removal in narrow grove welds of thick wall sections. Typical characteristics of this flux is a medium Manganese and Silicon pick up as well as a very low diffusible hydrogen level. This type of flux is suitable for both AC and DC welding.
The main applications of this flux are joint welding of non-alloy and low-alloy structural steels according to EN ISO 10025, fine-grain structural steels with YS<420 MPa and boiler steels such P265GH (H II) and 16Mo3/A355 grade 91.
Specifications
ISO 14174
S A AB 1 67 AC H5
Werkstoff Number
12
Certifications
CE
boniszewski_index
1.7
Packaging Type
25 kg plastic bag/metallic drum
Chem. Comp. %
0
SiO2TiO2
20
Al2O2MnO
30
CaOMgO
30
CaF2
15
others
5
Description

Application

Carbon-manganese (C-Mn) steels serve as the predominant structural steels extensively used across various applications in the engineering industry. Successful welding of C-Mn steel fabrications is generally achievable, provided the steel composition is known, necessary precautions are taken, and qualified procedures are adhered to. Weldability varies among C-Mn steels, with potential cracking mechanisms, including hydrogen cracking, solidification cracking, and reheat cracking, depending on specific circumstances. These consumables effectively resist such issues, emphasizing the importance of a meticulous welding procedure. While preheat and post-weld heat treatment (PWHT) may not be universally required, the actual specifications depend on the grade and thickness of the base material being welded. Attaining the required mechanical properties in a welded joint with C-Mn steels is achievable through the use of appropriate welding consumables. However, the intricate structural changes during the weld thermal cycle necessitate careful evaluation of properties such as heat-affected zone (HAZ) toughness and hardness.

Alloy Type

Consumables for welding mild and C-Mn steels of 340-510MPa tensile strength.

Microstructure

Predominantly ferrite.

Materials


EN W.Nr.: EN AW-Al 99,0 (1200), EN AW-Al 99,7 (1070A), EN AW-Al 99,5 (1050A), EN AW-Al 99,5 (1350), EN AW-Al 99,8 (1080A).

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