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2507
Application
Superduplex stainless steel pipes, plates, fittings, and forgings exhibit a microstructure comprising approximately equal parts of austenite and a ferrite matrix. This unique composition, in conjunction with a general alloying level, imparts notable characteristics: Superduplex exhibits high strength in comparison to standard austenitic steels like type 316L. Its robustness extends to good general corrosion resistance across diverse environments. Additionally, the alloy demonstrates exceptional resistance to chloride-induced stress corrosion cracking (CSCC) and pitting attacks in chloride-rich environments, such as seawater. In scenarios involving dilute sulfuric acid contaminated with chloride ions, 2507 outperforms 904L—a highly alloyed austenitic steel designed for pure sulfuric acid resistance. These alloys are increasingly finding broader applications in the offshore oil/gas, chemical, and petrochemical process industries. Their versatile use encompasses pipework systems, flowlines, risers, manifolds, and other critical components.
Alloy Type
25%Cr ferritic-austenitic superduplex stainless steels.
Microstructure
Austenite-ferrite
duplex microstructure in AW or solution
annealed condition with an approximate 30-
60% ferrite level, depending on heat cycle
conditions.
Materials
EN W.Nr.: 1.4410 (X2CrNiMoN25-7-4).
ASTM: A182 F53, A182 F55, A890 Gr5A, A890 Gr6A.
UNS: S32750, S32760, J93404.
PROPRIETARY: SAF 2507 (Sandvik), Uranus® 47N (Industeel).
Welding & PWHT
Preheating is typically deemed unnecessary, with stringent control over the interpass temperature, capped at 150°C. While a heat input ranging between 1.0 and 2.0 kJ/mm (depending on material thickness) is generally deemed acceptable, it's worth noting that numerous codes impose a stricter maximum limit, often restricting it to 1.5 or 1.75 kJ/mm. Notably, welds in wrought duplex stainless steels are customarily left in the as-welded condition. However, for substantial repairs to castings, specifications often recommend adopting the solution-treated condition. Drawing from accumulated experience, it has been observed that desirable material properties can be attained through a treatment regimen involving exposure to 1120°C for a duration of 3-6 hours, followed by a water quenching process. This established procedure has demonstrated positive outcomes in enhancing the structural characteristics and overall performance of the welded components.
Products of the line 2507
Product name | Process | AWS specifications | EN ISO specifications | |
DAIKOWT 2594 | GTAW |
AWS A5.9
ER2594 |
EN ISO 14343-A
W 25 9 4 N L |
|
G-TECH 2594B | SMAW |
AWS A5.4
E2594-15 |
EN ISO 3581-A
E 25 9 4 N L B 42 |
|
G-TECH 2594 | SMAW |
AWS A5.4
E2594-16 |
EN ISO 3581-A
E 25 9 4 N L R 42 |
|
DAIKOFCW 2594P | FCAW |
AWS A5.22
E2594T1-1/4 |
EN ISO 17633-A
T 25 9 4 N L P C1/M21 1 |
|
DAIKOWM 2594 | GMAW |
AWS A5.9
ER2594 |
EN ISO 14343-A
G 25 9 4 N L |
|
DAIKOWS 2594 | SAW |
AWS A5.9
ER2594 |
EN ISO 14343-A
S 25 9 4 N L |
|
DAIKOSTRIP 2594 | ESW SAW |
AWS A5.9
EQ2594 |
EN ISO 14343-A
B 25 9 4 N L |