G-TECH 2594

SMAW
  • DUPLEX - SUPERDUPLEX
2507

Description

Rutile-basic coated electrode for Superduplex ferritic-austenitic stainless steels
Offshore applications exploit the high resistance to pitting (typical pitting resistance equivalent number “PREn” of 43) and stress corrosion cracking in seawater. It is also highly resistant to caustic alkalis and phosphoric acid. Widely used in oil and gas production and process. Its rutile-basic coating ensures an excellent combination of welding performance in all positions, except for vertical down, and a high resistance to cracking providing smooth arc transfer.
Specifications
ISO 3581-A
E 25 9 4 N L R 42
AWS A5.4
E2594-16
Shielding
-
Positions
PA, PB, PC, PD, PE, PF
Current
DC+, AC
Packaging Type
Carton box
Asme qualifications
F-No (QW432)
5
A-No (QW442)
-

Pren

42.54
Chem. Comp. %
DEFAULT
C
0.035
Mn
0.9
Ni
9.5
Cr
25.5
N
0.24
P
0.02
S
0.01
Mo
4
Si
0.7
Cu
0.3
Mechanical Properties
min
variant
Tensile strength Rm MPa
620
760
Yield strength Rp0.2 MPa
550
550
Elongation A (L0=5d0) %
18
20
Impact Charpy ISO-V
-
47J @ 20°C
Impact Charpy ISO-V
-
-
Welding Parameters
2.5 mm
3.2 mm
4 mm
Ampere
50A - 80A
70A - 110A
100A - 160A
Voltage
-
-
-
Packaging
56 pcs/kg
30 pcs/kg
19 pcs/kg
Packaging Type
Carton box
Carton box
Carton box
2507
Description

Application

Superduplex stainless steel pipes, plates, fittings, and forgings exhibit a microstructure comprising approximately equal parts of austenite and a ferrite matrix. This unique composition, in conjunction with a general alloying level, imparts notable characteristics: Superduplex exhibits high strength in comparison to standard austenitic steels like type 316L. Its robustness extends to good general corrosion resistance across diverse environments. Additionally, the alloy demonstrates exceptional resistance to chloride-induced stress corrosion cracking (CSCC) and pitting attacks in chloride-rich environments, such as seawater. In scenarios involving dilute sulfuric acid contaminated with chloride ions, 2507 outperforms 904L—a highly alloyed austenitic steel designed for pure sulfuric acid resistance. These alloys are increasingly finding broader applications in the offshore oil/gas, chemical, and petrochemical process industries. Their versatile use encompasses pipework systems, flowlines, risers, manifolds, and other critical components.

Alloy Type

25%Cr ferritic-austenitic superduplex stainless steels.

Microstructure

Austenite-ferrite duplex microstructure in AW or solution annealed condition with an approximate 30- 60% ferrite level, depending on heat cycle conditions.

Materials


EN W.Nr.: 1.4410 (X2CrNiMoN25-7-4).
ASTM: A182 F53, A182 F55, A890 Gr5A, A890 Gr6A.
UNS: S32750, S32760, J93404.
PROPRIETARY: SAF 2507 (Sandvik), Uranus® 47N (Industeel).

Welding & PWHT

Preheating is typically deemed unnecessary, with stringent control over the interpass temperature, capped at 150°C. While a heat input ranging between 1.0 and 2.0 kJ/mm (depending on material thickness) is generally deemed acceptable, it's worth noting that numerous codes impose a stricter maximum limit, often restricting it to 1.5 or 1.75 kJ/mm. Notably, welds in wrought duplex stainless steels are customarily left in the as-welded condition. However, for substantial repairs to castings, specifications often recommend adopting the solution-treated condition. Drawing from accumulated experience, it has been observed that desirable material properties can be attained through a treatment regimen involving exposure to 1120°C for a duration of 3-6 hours, followed by a water quenching process. This established procedure has demonstrated positive outcomes in enhancing the structural characteristics and overall performance of the welded components.

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