DAIKOWT 406

GTAW
  • COPPER ALLOYS
CuAlNi

Description

Copper rod alloyed with nickel-aluminum
Solid rod developed for welding copper alloys, particularly copper-aluminum and copper-aluminum-nickel alloys. It is also suitable for welding steel and cast iron, and is free from porosity. Preheating is recommended when working on large workpieces. It is suitable for thermal spraying with wear-resistant surface treatments and for welding galvanized steel sheets. They are used in the shipbuilding industry for pumps, propellers, and valves where high corrosion resistance in seawater is required, as well as in the automotive industry for welding galvanized sheets and in construction where high mechanical properties are required.
Specifications
EN ISO 24373
S Cu 6327
DIN 1733
SG-CuAl8Ni2
Shielding
I1
Positions
PA, PB, PC, PD, PE, PF
Current
DC-
Packaging Type
5kg carton tube

Hardness

140HB
Chem. Comp. %
DEFAULT
Mn
2
Ni
2
Al
8
Fe
2
Mechanical Properties
min
variant
Tensile strength Rm MPa
-
530
Yield strength Rp0.2 MPa
-
310
Elongation A (L0=5d0) %
-
30
Impact Charpy ISO-V
-
-
Impact Charpy ISO-V
-
-
Welding Parameters
1.6 mm
2.4 mm
Ampere
110A - 150A
175A - 250A
Voltage
-
-
Packaging
Ø 1,6÷4,0 mm
Ø 1,6÷4,0 mm
Packaging Type
5kg carton tube
5kg carton tube
Description

Application

This subfamily is aimed at the deposition of bronze with aluminum and nickel, particularly suitable for the welding of base materials, both wrought and cast, with a similar composition. Alloys of this type offer high resistance to stress corrosion, erosion caused by cavitation, fatigue due to corrosion, and attacks from acids and chlorides. These properties make them ideal for applications such as pumps that need to withstand corrosion and sparking, navigation propellers, and heat exchangers used in offshore, maritime, and mining environments. Regarding aluminum bronze alloys, no preheating is required, and the maximum interpass temperature should be limited to 150 °C. It should be noted that the resistance to hot cracking, in thick sections and under high constraints, is lower compared to unalloyed aluminum bronze. A valid alternative consists in filling with aluminum bronze and CuAl for increased ductility, with a final finish in CuAlNi.

Alloy Type

Cu-9%Al-5%Ni bronze for welding similar nickel aluminum bronze alloys.

Microstructure

In the as-welded condition consists of a duplex α + β microstructure.

Materials

Joining aluminum bronze. Weld overlay on steels.
  • EN W.Nr.: 2.0966 (CuAl10Ni5Fe4), 2.0970 (CuAl10Ni3Fe2-C), 2.0978 (CuAl11Ni6Fe5), 2.0980 (CuAl11Fe6Ni6-C)
  • ASTM: C63200, C63000 (CA630), C95800 (cast), C95500 (cast), C95520 (cast)

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