DAIKOWM CuAl8Ni6

GMAW
  • COPPER ALLOYS
CuAlNi

Description

Aluminum-Nickel alloyed copper solid wire
This wire rod deposits is an aluminum bronze alloy used for welding steel and aluminum bronze (copper-aluminum alloys). It is excellent for cladding components undergoing metal to metal wear and for corrosion resistant surfaces. The 5% nickel improves corrosion resistance in heat and rough seawater. Applications include tube sheets, pickling hooks, impellers, valve seats, chemical plants, pulp mills, etc..
Specifications
AWS A5.7
ERCuNiAl
DIN 1733
SG-CuAl9Ni5
Shielding
I1, I3
Positions
PA, PB, PC, PD, PE, PF, PG
Current
DC+
Packaging Type
Drums, B300, D200 and D100 spools.
Asme qualifications
F-No (QW432)
37
A-No (QW442)
-

Hardness

190HB
Chem. Comp. %
DEFAULT
Mn
0.85
Ni
4.55
Cr
0.004
Nb
0.003
Al
8.7
V
0.015
P
0.001
Si
0.003
Fe
3.85
Mechanical Properties
min
variant
Tensile strength Rm MPa
480
680
Yield strength Rp0.2 MPa
-
260
Elongation A (L0=5d0) %
0
15
Impact Charpy ISO-V
-
-
Impact Charpy ISO-V
-
-
Welding Parameters
1 mm
1.2 mm
Ampere
130A - 200A
185A - 245A
Voltage
24V - 28V
26V - 30V
Packaging
Ø 0,8÷1,6mm
Ø 0,8÷1,6mm
Packaging Type
Drums, B300, D200 and D100 spools.
Drums, B300, D200 and D100 spools.
Description

Application

This subfamily is aimed at the deposition of bronze with aluminum and nickel, particularly suitable for the welding of base materials, both wrought and cast, with a similar composition. Alloys of this type offer high resistance to stress corrosion, erosion caused by cavitation, fatigue due to corrosion, and attacks from acids and chlorides. These properties make them ideal for applications such as pumps that need to withstand corrosion and sparking, navigation propellers, and heat exchangers used in offshore, maritime, and mining environments. Regarding aluminum bronze alloys, no preheating is required, and the maximum interpass temperature should be limited to 150 °C. It should be noted that the resistance to hot cracking, in thick sections and under high constraints, is lower compared to unalloyed aluminum bronze. A valid alternative consists in filling with aluminum bronze and CuAl for increased ductility, with a final finish in CuAlNi.

Alloy Type

Cu-9%Al-5%Ni bronze for welding similar nickel aluminum bronze alloys.

Microstructure

In the as-welded condition consists of a duplex α + β microstructure.

Materials

Joining aluminum bronze. Weld overlay on steels.
  • EN W.Nr.: 2.0966 (CuAl10Ni5Fe4), 2.0970 (CuAl10Ni3Fe2-C), 2.0978 (CuAl11Ni6Fe5), 2.0980 (CuAl11Fe6Ni6-C)
  • ASTM: C63200, C63000 (CA630), C95800 (cast), C95500 (cast), C95520 (cast)

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