DAIKOWT 407

GTAW
  • COPPER ALLOYS
CuAlNi

Description

Rod in copper alloyed with nickel-aluminum
Specific rod for brazing bronze to aluminum on steel and aluminum-bronze. Excellent for wear-resistant plating and corrosion-resistant surfaces. The presence of 5% nickel enhances resistance to heat and seawater. Main applications: tube sheets, impellers, valves, chemical plants, and paper mills.
Specifications
AWS A5.7
ERCuNiAI
DIN 1733
SG-CuAl9Ni5
Shielding
I1
Positions
PA, PB, PC, PD, PE, PF
Current
DC-
Packaging Type
5kg carton tube
Asme qualifications
F-No (QW432)
37
A-No (QW442)
-

Hardness

190HB
Chem. Comp. %
DEFAULT
Mn
0.85
Ni
4.55
Al
8.7
Fe
3.85
Mechanical Properties
min
variant
Tensile strength Rm MPa
480
590
Yield strength Rp0.2 MPa
-
260
Elongation A (L0=5d0) %
0
15
Impact Charpy ISO-V
-
-
Impact Charpy ISO-V
-
-
Welding Parameters
1.6 mm
2.4 mm
Ampere
110A - 150A
175A - 250A
Voltage
-
-
Packaging
Ø 1,6÷4,0 mm
Ø 1,6÷4,0 mm
Packaging Type
5kg carton tube
5kg carton tube
Description

Application

This subfamily is aimed at the deposition of bronze with aluminum and nickel, particularly suitable for the welding of base materials, both wrought and cast, with a similar composition. Alloys of this type offer high resistance to stress corrosion, erosion caused by cavitation, fatigue due to corrosion, and attacks from acids and chlorides. These properties make them ideal for applications such as pumps that need to withstand corrosion and sparking, navigation propellers, and heat exchangers used in offshore, maritime, and mining environments. Regarding aluminum bronze alloys, no preheating is required, and the maximum interpass temperature should be limited to 150 °C. It should be noted that the resistance to hot cracking, in thick sections and under high constraints, is lower compared to unalloyed aluminum bronze. A valid alternative consists in filling with aluminum bronze and CuAl for increased ductility, with a final finish in CuAlNi.

Alloy Type

Cu-9%Al-5%Ni bronze for welding similar nickel aluminum bronze alloys.

Microstructure

In the as-welded condition consists of a duplex α + β microstructure.

Materials

Joining aluminum bronze. Weld overlay on steels.
  • EN W.Nr.: 2.0966 (CuAl10Ni5Fe4), 2.0970 (CuAl10Ni3Fe2-C), 2.0978 (CuAl11Ni6Fe5), 2.0980 (CuAl11Fe6Ni6-C)
  • ASTM: C63200, C63000 (CA630), C95800 (cast), C95500 (cast), C95520 (cast)

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