DAIKO 686K

SMAW
  • NICKEL ALLOYS
686

Description

Basic coated electrode for nickel based 686 alloy
This electrode is used for depositing corrosion resistance overlays and valve seat inlays on medium carbon alloy steel. Niobium provides resistance to intergranular chromium carbide precipitation and thus increased resistance to intergranular corrosion. For welding the cladded side of plates of matching and similar alloys used in flue-gas desulfurization scrubber. High corrosion resistance in reducing and oxidizing environments.
Specifications
ISO 14172
E Ni 6686
AWS A5.11
ENiCrMo-14
Shielding
-
Positions
PA, PB, PC, PD, PE, PF
Current
DC+
Packaging Type
Carton box and tube.
Asme qualifications
F-No (QW432)
43
A-No (QW442)
-

Pren

81.925
Chem. Comp. %
DEFAULT
C
0.01
Mn
0.1
Ni
55
Cr
21.7
P
0.004
S
0.01
Mo
16.3
Si
0.2
Cu
0.004
Fe
0.002
Ti
0.02
W
3.9
Mechanical Properties
min
variant
Tensile strength Rm MPa
690
735
Yield strength Rp0.2 MPa
350
500
Elongation A (L0=5d0) %
27
60
Impact Charpy ISO-V
-
80J @ -196°C
Impact Charpy ISO-V
-
-
Welding Parameters
2.5 mm
3.2 mm
4 mm
4.8 mm
Ampere
40A - 65A
70A - 100A
90A - 130A
120A - 160A
Voltage
-
-
-
-
Packaging
60 pcs/kg
29 pcs/kg
19 pcs/kg
13 pcs/kg
Packaging Type
Carton box and tube.
Carton box and tube.
Carton box and tube.
Carton box and tube.
686
Description

Application

Tailored with precision, these consumables are designed to replicate the composition and characteristics of alloy 686. The heightened levels of Nickel (Ni) and Molybdenum (Mo) offer robust resistance in reducing conditions, complemented by the substantial Chromium (Cr) content providing resilience against oxidizing media. Notably, the inclusion of Molybdenum (Mo) and Tungsten (W) enhances resistance to localized corrosion, specifically addressing issues such as pitting. The low Carbon (C) content plays a pivotal role in minimizing grain boundary precipitation, ensuring the preservation of corrosion resistance within the heat-affected zones of welded joints. Remarkably versatile, this alloy also furnishes a durable Nb-free weld metal, suitable for dissimilar welds involving superaustenitic and superduplex stainless steel, or combinations thereof with Nickel-based alloys. Furthermore, it exhibits exceptional as-welded resistance to sulfuric or hydrochloric acids, their mixtures, and displays resilience against crevice or pitting corrosion in hot concentrated acid chloride solutions. Predominantly applied in chemical and petrochemical processing, pollution control, oil and gas extraction, oil refining, and marine environments, these consumables are invaluable. Their utility extends to dissimilar metal welding applications, providing protection against preferential weld-metal attack, particularly when joining Molybdenum-containing alloys or alloy-clad steels.

Alloy Type

The nominal composition (wt. %) of the filler metal of this classification is 57 Ni, 21 Cr, 16 Mo, and 4 W.

Microstructure

Single-phase austenitic Ni-Cr-Mo-W alloy.

Materials

Used for welding nickel-chromium-molybdenum alloy to itself, to steel, to other nickel-base alloys, and for cladding steel using the GTAW, GMAW, and SAW processes. It is also suitable to weld overmatching 625, C276, C4, C22, 59 alloys and superduplex and superaustenitic steels.
EN W.Nr.: 2.4606 (NiCr21Mo16W).
UNS: N06686, N06022, N06059, N06200, N08367, NO8926, NO8031.
PROPRIETARY: Inconel® Alloy 686 (Special Metals), Incoloy® Alloy 25-6MO, 27-7MO (Special Metals).

Welding & PWHT

Prior to welding or subjecting any nickel-base alloy to heat, it is imperative that the base metal undergo thorough cleaning. Common substances such as oil, grease, paint, lubricants, marking pencils, temperature-indicating materials, and threading compounds frequently contain sulfur or lead, posing a potential risk of inducing cracking (embrittlement) in both the base metal and the weld metal if present during welding or heating. When conducting welding activities involving fully austenitic and nickel base steels, meticulous attention must be paid to minimize factors such as heat input, interpass temperature, and dilution with the parent metal. Striving for a low heat input is essential, with a strict maximum of 1.5 kJ/mm, coupled with a stringent interpass temperature limit of 100°C. It is noteworthy that, in this context, no post-weld heat treatment is deemed necessary to restore corrosion resistance. These precision-oriented measures are critical in ensuring the integrity and performance of welds in fully austenitic and nickel base steels, particularly with regard to corrosion resistance.

DO YOU NEED HELP?

Go to our dedicated section or contact us
Daiko supporting the environment
Questo sito si avvale di cookie necessari al suo funzionamento ed utili alle finalità illustrate nella cookie policy.

Carrello

Il carrello è vuoto