DAIKOWM 602

GMAW
  • NICKEL ALLOYS
602

Description

Nickel based solid wire for high temperature alloys
Solid wire rod used for joining materials of similar composition and it has excellent resistance to creep and oxidation up to approx. 1200°C. It is used for welding nickel-chromium-iron to steel and to other nickel base alloys. Typical applications include radiant tubes, hydrogen production, reformers in chemical and petrochemical industries, furnace components, etc. When welding the stringer bead technique is recommended and the interpass temperature should not exceed 120 °C.
Specifications
ISO 18274
S Ni 6025
AWS A5.14
ERNiCrFe-12
Werkstoff Number
2.4649
Shielding
I1, I3
Positions
PA, PB, PC, PD, PE, PF, PG
Current
DC+
Packaging Type
Drums, DIN 760 reel, B300, D200 and D100 spools.
Asme qualifications
F-No (QW432)
43
A-No (QW442)
-

Pren

25
Chem. Comp. %
DEFAULT
C
0.17
Mn
0.07
Ni
62
Cr
25
Al
2.3
P
0.005
S
0.002
Si
0.05
Cu
0.01
Fe
9.8
Ti
0.15
Mechanical Properties
min
variant
Tensile strength Rm MPa
660*
700
Yield strength Rp0.2 MPa
0
490
Elongation A (L0=5d0) %
0
25
Impact Charpy ISO-V
-
50J @ 20°C
Impact Charpy ISO-V
-
-
Welding Parameters
1 mm
1.2 mm
Ampere
140A - 200A
150A - 210A
Voltage
23V - 27V
25V - 29V
Packaging
Ø 0,8÷1,6mm
Ø 0,8÷1,6mm
Packaging Type
Drums, DIN 760 reel, B300, D200 and D100 spools.
Drums, DIN 760 reel, B300, D200 and D100 spools.
602
Description

Application

Crafted to match the composition and properties of alloy 686, these consumables exhibit resilience in diverse conditions. Elevated Nickel and Molybdenum offer resistance in reducing conditions, while high Chromium ensures resistance to oxidizing media. Molybdenum and Tungsten enhance resistance to localized corrosion, such as pitting. Low Carbon minimizes grain boundary precipitation for corrosion-resistance in heat-affected zones of welded joints. This alloy provides a tough Nb-free weld metal for dissimilar welds in superaustenitic, superduplex stainless steel, or combinations with Ni base alloys. It also offers exceptional as-welded resistance to sulfuric or hydrochloric acids, their mixtures, and crevice or pitting corrosion in hot concentrated acid chloride solutions. Primarily used in chemical, petrochemical, oil, gas, refining, and marine applications, they are valuable for dissimilar metal welding, protecting against preferential weld-metal attack when joining Mo-containing alloys or alloy-clad steels.

Alloy Type

The nominal composition (wt. %) of filler metal of this classification is 63 Ni, 25 Cr, 9.5 Fe, and 2.1 Al.

Microstructure

High-carbon Ni-Cr-Fe alloy with a face-centered cubic microstructure.

Materials

Nickel-chromium-iron-aluminum alloy type UNS N6025 to itself and Nickel chromium-iron to steel and to other nickel base alloys.
EN W.Nr.: 2.4633 (NiCr25FeAlY).
UNS: N06025.
PROPRIETARY: Nicrofer 6025 HT (VDM).

Welding & PWHT

Prior to welding or heating any nickel-base alloy, it's imperative to ensure the base metal is clean. Oil, grease, paint, lubricants, marking pencils, temperature indicating materials, threading compounds, and similar substances often contain sulfur or lead, posing a risk of cracking (embrittlement) in both the base metal or the weld metal during these processes. Cleaning the base material on both sides of the seam and the filler material (welding rod) with acetone is recommended. Utilizing the stringer bead technique is essential to guarantee a low heat input (max < 1 kJ/mm), and the interpass temperature should stay below 120°C. Normally, neither pre- nor post-weld thermal treatments are required. However, to mitigate the risk of relaxation cracking in material exposed to service temperatures between 600 and 725°C after cold working and/or (repair) welding, annealing can be considered.

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