DAIKOFCW 4122

FCAW
  • FERRITIC - MARTENSITIC STAINLESS STEEL
4122

Description

Rutile cored wire for martensitic stainless steels
Flux cored wire resistant to specific hot oxidation for coatings on steel mill rollers and on valves and components for oil and gas. Hard martensitic stainless steel deposit for wear resistance surfacing and for high-grade buildups on non-and low alloyed base steels and tool steels. The deposit has a high wear resistance also at elevated temperatures as well as a good resistance against water, steam and diluted organic acids and is scale resistant up to 900° C. The wire shows good wetting behaviour and a finely rippled surface pattern.
Specifications
Werkstoff Number
1.4122
Shielding
M21
Positions
PA, PB, PC
Current
DC+
Packaging Type
BS300 spool

Pren

21.29

Hardness

46HRC - 50HRC
Chem. Comp. %
DEFAULT
C
0.3
Mn
0.65
Ni
0.5
Cr
17
P
0.01
S
0.01
Mo
1.3
Si
0.2
Mechanical Properties
min
variant
Tensile strength Rm MPa
-
680
Yield strength Rp0.2 MPa
-
600
Elongation A (L0=5d0) %
-
15
Impact Charpy ISO-V
-
-
Impact Charpy ISO-V
-
-
Welding Parameters
1.2 mm
1.6 mm
Ampere
120A - 290A
180A - 350A
Voltage
20V - 30V
30V - 34V
Packaging
Ø 1,2÷1,6mm
Ø 1,2÷1,6mm
Packaging Type
product.packaging_types.product.packaging_types.product.packaging_types.BS300-Spule
product.packaging_types.product.packaging_types.product.packaging_types.BS300-Spule
Anti-wear Characteristics
Adhesive wear
Abrasive wear
Impact
Corrosion
Heat
Description

Application

The martensitic weld deposit is characterized by high wear resistance, even at elevated temperatures, and offers excellent resistance to water, steam, and diluted organic acids. It effectively withstands scaling up to 900 °C, making it ideal for high-quality overlays and deposits on unalloyed, low-alloyed steels and tool steels. Key applications include sealing surfaces on fittings, pistons, and rotor linings. Additional applications include rollers and molds for continuous wheel casting in the ceramics sector. Martensitic stainless steels, due to their carbon content, are frequently chosen for their corrosion resistance and exceptional mechanical strength in pumps, valves, and shafts for boats. They are also used to counter wear in cutlery, medical instruments (such as scalpels, razors, and surgical forceps), ball bearings, razor blades, polymer injection molds, and brake discs for bicycles and motorcycles. Prior to welding, it is essential to clean the area until a bright metallic finish is achieved. The preheating temperature should range between 150 and 400 °C, depending on the size of the piece and the base material. Slow cooling is recommended and, if necessary, a tempering process.

Alloy Type

Martensitic steel for wear and corrosion resistant hardfacings.

Microstructure

The microstructure comprises tempered martensite and some carbide.

Materials

Surfacing can be performed on all weldable base materials, unalloyed and low-alloyed. Welding of corrosion resistant chromium steels as well as other similar-alloyed steels with C-contents up to 0.20% (repair welding).
  • EN W.Nr.: 1.4122 (39CrMo17-1), 1.4113 (6CrMo17-1), 1.4513 (2CrMoTi17-1)
  • ASTM: 440C, 434, 436
  • UNS: UNS S S43400, 43600

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