G-TECH 4122

SMAW
  • FERRITIC - MARTENSITIC STAINLESS STEEL
4122

Description

Basic coated martensitic electrode
The electrode deposits a hard martensitic stainless weld metal for wear resistance surfacing. Typical applications include continuous caster rolls and moulds for ceramic industries. The weld pool and slag are easy to control and facilitate the achievement of a clean bead surface even in narrow preparations. Ease of slag removal reduces post-welding cleaning operations to a minimum.
Specifications
EN ISO 3581-A
E 17 1 B 42
Shielding
-
Positions
PA, PB, PC, PD, PE, PF
Current
DC+, AC
Packaging Type
Carton box

Pren

20.96
Chem. Comp. %
DEFAULT
C
0.2
Mn
0.7
Ni
0.5
Cr
17
P
0.01
S
0.01
Mo
1.2
Si
0.2
Mechanical Properties
min
variant
Tensile strength Rm MPa
-
680
Yield strength Rp0.2 MPa
-
600
Elongation A (L0=5d0) %
-
15
Impact Charpy ISO-V
-
-
Impact Charpy ISO-V
-
-
Welding Parameters
2.5 mm
3.2 mm
4 mm
Ampere
50A - 80A
80A - 110A
110A - 150A
Voltage
-
-
-
Packaging
53 pcs/kg
27 pcs/kg
19 pcs/kg
Packaging Type
Carton box
Carton box
Carton box
Anti-wear Characteristics
Adhesive wear
Abrasive wear
Impact
Corrosion
Heat
Description

Application

The martensitic weld deposit is characterized by high wear resistance, even at elevated temperatures, and offers excellent resistance to water, steam, and diluted organic acids. It effectively withstands scaling up to 900 °C, making it ideal for high-quality overlays and deposits on unalloyed, low-alloyed steels and tool steels. Key applications include sealing surfaces on fittings, pistons, and rotor linings. Additional applications include rollers and molds for continuous wheel casting in the ceramics sector. Martensitic stainless steels, due to their carbon content, are frequently chosen for their corrosion resistance and exceptional mechanical strength in pumps, valves, and shafts for boats. They are also used to counter wear in cutlery, medical instruments (such as scalpels, razors, and surgical forceps), ball bearings, razor blades, polymer injection molds, and brake discs for bicycles and motorcycles. Prior to welding, it is essential to clean the area until a bright metallic finish is achieved. The preheating temperature should range between 150 and 400 °C, depending on the size of the piece and the base material. Slow cooling is recommended and, if necessary, a tempering process.

Alloy Type

Martensitic steel for wear and corrosion resistant hardfacings.

Microstructure

The microstructure comprises tempered martensite and some carbide.

Materials

Surfacing can be performed on all weldable base materials, unalloyed and low-alloyed. Welding of corrosion resistant chromium steels as well as other similar-alloyed steels with C-contents up to 0.20% (repair welding).
  • EN W.Nr.: 1.4122 (39CrMo17-1), 1.4113 (6CrMo17-1), 1.4513 (2CrMoTi17-1)
  • ASTM: 440C, 434, 436
  • UNS: UNS S S43400, 43600

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