DAIKOFCW 16.8.2P

FCAW
  • AUSTENITIC STAINLESS STEELS
16.8.2

Description

Rutile all position flux cored wire for high temperature stainless steel base materials
This consumable is used to weld 3XXH stainless steels in high temperature applications up to about 800°C. A controlled composition ensure good hot ductility properties, high resistance to thermal embrittlement by intermetallic phases. The low ferrite content guarantees good toughness at low temperatures. Applications include cat crackers, furnace parts and components utilized in the petrochemical, chemical processing and power generation industries.
Specifications
Shielding
M21, C1
Positions
PA, PB, PC, PD, PE, PF, PG
Current
DC+
Packaging Type
BS300 spool
Asme qualifications
F-No (QW432)
6
A-No (QW442)
8

Ferrite

1-6 FN

Pren

20.45
Chem. Comp. %
DEFAULT
C
0.03
Mn
1.5
Ni
8.5
Cr
15.5
Mo
1.5
Si
0.7
Mechanical Properties
min
variant
Tensile strength Rm MPa
-
590
Yield strength Rp0.2 MPa
-
385
Elongation A (L0=5d0) %
-
38
Impact Charpy ISO-V
-
80J @ 20°C
Impact Charpy ISO-V
-
-
Welding Parameters
1.2 mm
1.6 mm
Ampere
120A - 280A
200A - 350A
Voltage
22V - 30V
26V - 30V
Packaging
Ø 1,2÷1,6mm
Ø 1,2÷1,6mm
Packaging Type
BS300 spool
BS300 spool
Description

Application

The 16.8.2 consumables, engineered with precise composition and ferrite control, excel in structural applications up to around 800°C while retaining cryogenic toughness down to -196°C. With Mo at the lower limit for AWS 16.8.2, they constitute a diluted hybrid akin to E308H and E316H. These consumables are versatile, suitable for welding the entire '3XXH' series of stainless steels, providing a balanced blend of creep, oxidation, and general corrosion resistance. Featuring low total Cr+Mo, controlled C, and ferrite content, they resist thermal embrittlement by intermetallic phases, positively impacting creep ductility and thermal fatigue. Stringent specifications prohibit Bismuth bearing constituents, maintaining Bi levels below 0.002% (API 582). Developed to prevent in-service Heat-Affected Zone (HAZ) failure in 347H and 321H materials over 12mm thickness, these consumables find applications in catalytic crackers, cyclones, transfer lines, furnace parts, thick-wall steam piping, superheater headers, and specific gas and steam turbine components within petrochemical, chemical process plants, and power generation industries. Preheating is unnecessary, and the maximum interpass temperature is capped at 250°C. Welds are left as-welded, eliminating the need for Post Weld Heat Treatment (PWHT).

Alloy Type

16.8.2 for high temperature 3XXH stainless steels.

Microstructure

Austenite with delta ferrite of 1-6FN typically. Hot cracking is not reported at low FN.

Materials


EN W.Nr.: 1.4948 ( X 6 CrNi 18 11), 1.4941 ( X 8 CrNiTi 18 10), 1.4961 (X 8 CrNiNb 16 13).
ASTM: 304H, 321H, 347H, 316H.
UNS: S30409, S32109, S34709, S31609.

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