DAIKOFCW 16.8.2P

FCAW
  • AUSTENITIC STAINLESS STEELS
16.8.2

Description

Rutile all position flux cored wire for high temperature stainless steel base materials
This consumable is used to weld 3XXH stainless steels in high temperature applications up to about 800°C. A controlled composition ensure good hot ductility properties, high resistance to thermal embrittlement by intermetallic phases. The low ferrite content guarantees good toughness at low temperatures. Applications include cat crackers, furnace parts and components utilized in the petrochemical, chemical processing and power generation industries.
Specifications
AWS 5.22
EG T1-1/4
Shielding
M21, C1
Positions
PA, PB, PC, PD, PE, PF, PG
Current
DC+
Packaging Type
BS300 spool
Asme qualifications
F-No (QW432)
6
A-No (QW442)
8

Ferrite

1-6 FN

Pren

20.45
Chem. Comp. %
0
C
0.03
Mn
1.5
Ni
8.5
Cr
15.5
Mo
1.5
Si
0.7
Mechanical Properties
min
variant
Tensile strength Rm MPa
-
590
Yield strength Rp0.2 MPa
-
385
Elongation A (L0=5d0) %
-
38
Impact Charpy ISO-V
-
80J @ 20°C
Impact Charpy ISO-V
-
-
Welding Parameters
1.2 mm
1.6 mm
Ampere
120A - 280A
200A - 350A
Voltage
22V - 30V
26V - 30V
Packaging
Ø 1,2÷1,6mm
Ø 1,2÷1,6mm
Packaging Type
BS300 spool
BS300 spool
Description

Application

The consumables of subfamily 16.8.2 are characterized by a composition and ferrite control skillfully designed to ensure exceptional performance in service conditions at temperatures up to about 800 °C and cryogenic toughness down to -196 °C. With molybdenum (Mo) precisely at the lower limit for AWS 16.8.2, these materials represent a hybrid between E308H and E316H. They are employed in the welding of "3XXH" series stainless steels, valued for their resistance to creep, oxidation, and general corrosion. The low overall Cr+Mo content, associated with precise control of carbon (C) and ferrite, ensures high resistance to thermal embrittlement caused by intermetallic phases, significantly enhancing ductility and thermal fatigue. It is crucial that these consumables do not include components containing bismuth (Bi), keeping Bi <0.002% as required by API 582 standards. This filler metal is developed to prevent issues associated with Heat-Affected Zones (HAZ) in applications involving 347H and 321H steels with thicknesses greater than 12 mm. Such applications include
catalytic crackers, cyclones, transfer lines, furnace components, thick-walled steam pipes, superheater headers, and some components of gas and steam turbines. These materials find widespread use in petrochemical, chemical, and power generation sectors. No preheating is required, and the maximum interpass temperature is 250 °C. The welds are kept in the "as welded" condition, requiring no post-weld heat treatment (PWHT).

Alloy Type

16.8.2 for high temperature 3XXH stainless steels.

Microstructure

Austenite with delta ferrite of 1-6FN typically. Hot cracking is not reported at low FN.

Materials

  • EN W.Nr.: 1.4948 ( X 6 CrNi 18 11), 1.4941 ( X 8 CrNiTi 18 10), 1.4961 (X 8 CrNiNb 16 13)
  • ASTM: 304H, 321H, 347H, 316H
  • UNS: S30409, S32109, S34709, S31609

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