G-TECH 800Nb

SMAW
  • HIGH TEMPERATURE ALLOYS
800/800H

Description

Austenitic coated electrode for matching alloy 800
The electrodes are designed to match composition and properties of alloy 800. These alloys are used for their resistance to corrosion, thermal fatigue and shock at temperatures up to 1000°C. Typical applications include radiant tubes, reformer furnace outlet manifolds, pyrolysis furnace tubes in the petrochemical industry and nuclear engineering industries. Ease of slag removal reduces post-welding cleaning operations to a minimum.
Specifications
EN ISO 3581-A
EZ 21 32 MnNb B 32
Werkstoff Number
~ 1.4850
Shielding
-
Positions
PA, PB, PC, PD, PE, PF
Current
DC+;
Packaging Type
Carton box

Pren

22.32
Chem. Comp. %
DEFAULT
C
0.1
Mn
2.1
Ni
32
Cr
21
Mo
0.4
Si
0.3
Cu
0.15
Mechanical Properties
min
variant
Tensile strength Rm MPa
-
610
Yield strength Rp0.2 MPa
-
400
Elongation A (L0=5d0) %
-
27
Impact Charpy ISO-V
-
40J @ 20°C
Impact Charpy ISO-V
-
-
Welding Parameters
2.5 mm
3.2 mm
4 mm
Ampere
60A - 90A
80A - 110A
100A - 150A
Voltage
-
-
-
Packaging
55 pcs/kg
30 pcs/kg
19 pcs/kg
Packaging Type
Carton box
Carton box
Carton box
Description

Application

The consumables from this subfamily are designed to deposit weld metal with chemical and mechanical properties closely aligned with 800-type alloys, both in cast and wrought forms. The weld metal composition is engineered to reflect that of the castings, with strict control of carbon and niobium to optimize corrosion resistance and creep performance. In contrast, most wrought materials use titanium and aluminum instead of niobium. The manganese and silicon levels in the filler metal have been optimized to ensure high resistance to hot cracking in highly restrained welds. To minimize aging embrittlement, the composition is generally designed to meet Chiyoda’s parameter: P ≤ 9 with P = (7C + 5Si + 8Nb – 3Mn). These alloys are applied in contexts where corrosion resistance, thermal fatigue, and thermal shock resistance are required at temperatures that can reach approximately 1000 °C. They are ideal for the fabrication of muffles and radiant tubes, trays and baskets for heat treatment, outlet headers in reforming furnaces, and transfer lines in ethylene plants, particularly in fields like the petrochemical industry and nuclear engineering. These consumables are an excellent alternative to nickel-based materials up to temperatures of 1000 °C, also offering a comparable expansion coefficient and resistance to sulphidation as that of the base material.

Alloy Type

Austenitic heat resisting consumables to match alloy 800.

Microstructure

As-welded weld metal microstructure consists of austenite with cellular NbC-rich network.

Materials

  • EN W.Nr.: 1.4850, 1.4859, 1.4876
  • ASTM: A351 CT15C
  • UNS: N08800, N08810, N08811
  • PROPRIETARY: Paralloy CR32W (Doncasters Paralloy), Incoloy® 800, 800H, 800HT (Special Metals), Manaurite® 900 (Manoir Industries), Thermalloy T52 (Lloyds), Sanicro 31 (Sandvik), Vicro 8 (Firth Vickers), RA330 (Rolled Alloys), MO-RE® 21 (Duraloy), Nicrofer 3220 (VDM), Centralloy® 4859 (Schmidt + Clemens), E2032Nb (Engemasa)

Welding & PWHT

Preheating is not required; it is preferable to maintain an interpass temperature below 150 °C. Normally, welds do not require heat treatment; however, when used at elevated temperatures, the heat-affected zone (HAZ) of welds on 800/800H/800HT alloys with increasing levels of Ti and Al may be subject to stress relaxation cracking. For welds subjected to service temperatures above 538 °C, ASME VIII UNF-56 requires a post-weld heat treatment (PWHT) above 885 °C for 1 hour, plus 1 hour for each 25 mm thickness (e.g., 900 °C for 3 hours) or a solution annealing. Although API 560 currently does not foresee PWHT, some specifiers may require it, depending on particular operating conditions.

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