DAIKOWS 21.33MnNb

SAW
  • HIGH TEMPERATURE ALLOYS
800/800H

Description

Fully austenitic solid wire for matching alloy 800
These consumables are designed to match composition and properties of alloy 800. These alloys are used for their resistance to corrosion, thermal fatigue and shock at temperatures up to 1050°C depending on the atmosphere. Typical applications include radiant tubes, reformer furnace outlet manifolds, pyrolysis furnace tubes in the petrochemical industry and nuclear engineering industries.
Specifications
Werkstoff Number
1.4850
Shielding
DAIKOFLUX 303
Positions
PA, PB, PC
Current
DC/AC
Packaging Type
K415 spool and drums.

Pren

21.99
Chem. Comp. %
DEFAULT
C
0.15
Mn
4.3
Ni
33
Cr
21
Nb
1
Mo
0.3
Si
0.5
Cu
0.1
Ti
0.15
Mechanical Properties
min
variant
Tensile strength Rm MPa
-
620
Yield strength Rp0.2 MPa
-
410
Elongation A (L0=5d0) %
-
27
Impact Charpy ISO-V
-
40J @ 20°C
Impact Charpy ISO-V
-
-
Welding Parameters
2.4 mm
Ampere
350A - 450A
Voltage
27V - 31V
Packaging
Ø 2,0÷4,0mm
Packaging Type
K415 spool and drums.
Description

Application

The consumables from this subfamily are designed to deposit weld metal with chemical and mechanical properties closely aligned with 800-type alloys, both in cast and wrought forms. The weld metal composition is engineered to reflect that of the castings, with strict control of carbon and niobium to optimize corrosion resistance and creep performance. In contrast, most wrought materials use titanium and aluminum instead of niobium. The manganese and silicon levels in the filler metal have been optimized to ensure high resistance to hot cracking in highly restrained welds. To minimize aging embrittlement, the composition is generally designed to meet Chiyoda’s parameter: P ≤ 9 with P = (7C + 5Si + 8Nb – 3Mn). These alloys are applied in contexts where corrosion resistance, thermal fatigue, and thermal shock resistance are required at temperatures that can reach approximately 1000 °C. They are ideal for the fabrication of muffles and radiant tubes, trays and baskets for heat treatment, outlet headers in reforming furnaces, and transfer lines in ethylene plants, particularly in fields like the petrochemical industry and nuclear engineering. These consumables are an excellent alternative to nickel-based materials up to temperatures of 1000 °C, also offering a comparable expansion coefficient and resistance to sulphidation as that of the base material.

Alloy Type

Austenitic heat resisting consumables to match alloy 800.

Microstructure

As-welded weld metal microstructure consists of austenite with cellular NbC-rich network.

Materials

  • EN W.Nr.: 1.4850, 1.4859, 1.4876
  • ASTM: A351 CT15C
  • UNS: N08800, N08810, N08811
  • PROPRIETARY: Paralloy CR32W (Doncasters Paralloy), Incoloy® 800, 800H, 800HT (Special Metals), Manaurite® 900 (Manoir Industries), Thermalloy T52 (Lloyds), Sanicro 31 (Sandvik), Vicro 8 (Firth Vickers), RA330 (Rolled Alloys), MO-RE® 21 (Duraloy), Nicrofer 3220 (VDM), Centralloy® 4859 (Schmidt + Clemens), E2032Nb (Engemasa)

Welding & PWHT

Preheating is not required; it is preferable to maintain an interpass temperature below 150 °C. Normally, welds do not require heat treatment; however, when used at elevated temperatures, the heat-affected zone (HAZ) of welds on 800/800H/800HT alloys with increasing levels of Ti and Al may be subject to stress relaxation cracking. For welds subjected to service temperatures above 538 °C, ASME VIII UNF-56 requires a post-weld heat treatment (PWHT) above 885 °C for 1 hour, plus 1 hour for each 25 mm thickness (e.g., 900 °C for 3 hours) or a solution annealing. Although API 560 currently does not foresee PWHT, some specifiers may require it, depending on particular operating conditions.

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