DAIKOFCW 1021

FCAW
  • COBALT ALLOYS
Gr. 21

Description

Cobalt based cored wire for hardfacing
Grade 21 flux cored wire provides a low austenitic type deposit with excellent work hardenable, high temperature, strength, and impact resistance. It is a good choice for valve trim and steam and fluid control valve bodies and seals. It bonds well to all weldable steels, including stainless steel. Excellent for corrosion resistance and metal-to-metal wear resistance. Used for integral seats and guides of large water and high-pressure valve bodies, hot shears, forging dies, pump shafts and sleeves, hot punches etc.
Specifications
ISO 14700
TCo1
AWS A5.21
ERCCoCr-E
DIN 8555
MF 20-MF-350-CKTZ
Shielding
I1, I3
Positions
PA, PB, PC
Current
DC+
Packaging Type
BS300 spool
Asme qualifications
F-No (QW432)
72
A-No (QW442)
-

Hardness

31-33 HRC as welded - 38-41 HRC work-hardened
Chem. Comp. %
0
C
0.25
Mn
1
Ni
2.5
Cr
28.5
Si
1
Fe
4
Welding Parameters
0 mm
1 mm
Ampere
100A - 250A
140A - 350A
Voltage
16V - 29V
26V - 30V
Packaging
Ø 1,2÷1,6mm
Ø 1,2÷1,6mm
Packaging Type
BS300 spool
BS300 spool
Anti-wear Characteristics
Adhesive wear
Abrasive wear
Impact
Corrosion
Heat
Description

Application

This low-carbon cobalt-based alloy type seamlessly blends commendable high-temperature strength with heightened ductility. The enhanced ductility contributes to superior resistance to weld cracking compared to its high-carbon counterparts. It exhibits notable resistance to corrosion, oxidation, and sulfidation, displaying robust resistance to cavitation erosion and better resistance to thermal shock than high-carbon types. While its galling resistance is somewhat lower than high-carbon types, it compensates with superior bed-in properties. This alloy is widely employed for surfacing valves, valve seats, hot shear blades, hot work dies, ingot tong ends, and equipment designed for handling hot steel. It serves as a preferred material for cat cracker slide valves in the petrochemical industry and finds diverse applications across a broad spectrum of industries, including steel, cement, marine, and power generation. While preheating is generally not mandatory, it is advisable for the first layer when deposited on hardenable alloy steels. Interpass control to approximately 200°C maximum is recommended to minimize potential hot cracking in heavy multipass deposits. The deposits exhibit machinability with carbide tools and can be refined through grinding as necessary.

Alloy Type

CoCrMo alloy matrix containing dispersed hard carbides.

Microstructure

In the as-welded condition the microstructure consists of a cobalt based austenite with a number of carbides and other complex phases.

Materials

Used for surfacing mild, low alloy and stainless steels and also for nickel base alloys. Can also be used for the repair of similar base materials (UNS R30021, Stellite 21 - Deloro Stellite) although it is optimized for surfacing not joining.

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