DAIKO WELD-A

SMAW
  • NICKEL ALLOYS
WELD-A

Description

Basic coated Ni-Cr-Fe electrode
This electrode is similar to 182 but with lower Mn and Mo addition. It is used for welding of INCOLOY 800/800H, INCONEL 600 e 601and nickel steel. Mo and Nb are added to give high resistance to hot cracking and tolerance to dilution. For this reason this electrode is exceptional for dissimilar welding such as combinations of carbon steel, stainless steel, Inconel alloys, Incoloy alloys, Monel and copper-nickel alloys. Service range from -269°C to above 900°C. Applications include also furnace equipment and petrochemical plants up to 900°C.
Specifications
EN ISO 14172
E Ni 6092
AWS A5.11
ENiCrFe-2
Shielding
-
Positions
PA, PB, PC, PD, PE, PF
Current
DC+
Packaging Type
Carton box and tube.
Asme qualifications
F-No (QW432)
43
A-No (QW442)
-

Pren

17.97
Chem. Comp. %
DEFAULT
C
0.02
Mn
2
Ni
72.6
Cr
15
Nb
1.3
P
0.001
S
0.002
Mo
0.9
Si
0.4
Cu
0.06
Fe
7.4
Mechanical Properties
min
variant
Tensile strength Rm MPa
550
600
Yield strength Rp0.2 MPa
0
410
Elongation A (L0=5d0) %
30
35
Impact Charpy ISO-V
-
-
Impact Charpy ISO-V
-
-
Welding Parameters
2.4 mm
3.2 mm
4 mm
4.8 mm
Ampere
45A - 70A
65A - 95A
95A - 130A
125A - 165A
Voltage
-
-
-
-
Packaging
60 pcs/kg
29 pcs/kg
19 pcs/kg
13 pcs/kg
Packaging Type
Carton box and tube.
Carton box and tube.
Carton box and tube.
Carton box and tube.
Description

Application

The welding metal WELD-A does not have a directly equivalent base material, although its composition is related to Inconel 600. The elements of Molybdenum (Mo) and Niobium (Nb) provide high resistance to hot cracking, greater tolerance to dilution in many combinations of nickel-based and ferrous alloys, and stable properties over a wide range of service temperatures from –269 °C to over 900 °C. The presence of Mo significantly enhances properties at elevated temperatures, above approximately 600 °C. These consumables are ideal for welding high-nickel-content or heat-resistant alloys, due to their use in furnace equipment and petrochemical plants at temperatures up to about 900 °C. Additionally, they are suitable for welding on dissimilar combinations of the aforementioned alloys and other types, such as Monel 400 and Incoloy 825, paired with low alloy carbon-manganese stainless steels, without the necessity for preheating. If required, stress relief can be performed, and transition welds for high-temperature applications maintain good structural stability. Furthermore, they can be effectively employed in low-temperature applications, like 3% Ni or 5% Ni steels used for cryogenic vessels and pipelines operating at temperatures of –100 °C or lower. The requirements for preheat and post-weld heat treatment (PWHT) depend on the base material to be welded; however, for most nickel-based alloys, neither preheating nor PWHT is generally required.

Alloy Type

Inconel™ type consumables similar to DAIKO 82 but with lower Mn and a Mo addition.

Microstructure

In the as-welded condition this nickel base weld metal consists of austenite with a few carbides.

Materials

Nickel base steel or high nickel alloys to themselves and to mild, low alloy, and stainless steels. Cryogenic 3-5%Ni steels.
  • PROPRIETARY: Inconel® 600, 601 (Special Metals), Incoloy® 800, 800H, DS (Special Metals), Nilo® (Special Metals), Brightray® (Special Metals)

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