DAIKO WELD-A

SMAW
  • NICKEL ALLOYS
WELD-A

Description

Basic coated Ni-Cr-Fe electrode
This electrode is similar to 182 but with lower Mn and Mo addition. It is used for welding of INCOLOY 800/800H, INCONEL 600 e 601and nickel steel. Mo and Nb are added to give high resistance to hot cracking and tolerance to dilution. For this reason this electrode is exceptional for dissimilar welding such as combinations of carbon steel, stainless steel, Inconel alloys, Incoloy alloys, Monel and copper-nickel alloys. Service range from -269°C to above 900°C. Applications include also furnace equipment and petrochemical plants up to 900°C.
Specifications
ISO 14172
E Ni 6092
AWS A5.11
ENiCrFe-2
Shielding
-
Positions
PA, PB, PC, PD, PE, PF
Current
DC+
Packaging Type
Carton box and tube.
Asme qualifications
F-No (QW432)
43
A-No (QW442)
-

Pren

17.97
Chem. Comp. %
DEFAULT
C
0.02
Mn
2
Ni
72.6
Cr
15
Nb
1.3
P
0.001
S
0.002
Mo
0.9
Si
0.4
Cu
0.06
Fe
7.4
Mechanical Properties
min
variant
Tensile strength Rm MPa
550
600
Yield strength Rp0.2 MPa
0
410
Elongation A (L0=5d0) %
30
35
Impact Charpy ISO-V
-
-
Impact Charpy ISO-V
-
-
Welding Parameters
2.4 mm
3.2 mm
4 mm
4.8 mm
Ampere
45A - 70A
65A - 95A
95A - 130A
125A - 165A
Voltage
-
-
-
-
Packaging
60 pcs/kg
29 pcs/kg
19 pcs/kg
13 pcs/kg
Packaging Type
Carton box and tube.
Carton box and tube.
Carton box and tube.
Carton box and tube.
Description

Application

The weld metal, devoid of a directly equivalent parent material, nonetheless shares its composition characteristics with Inconel 600. Mo and Nb are incorporated to confer robust resistance to hot cracking, allowing tolerance to dilution by various combinations of nickel base and ferrous alloys, while maintaining stable properties across an extensive service temperature range from –269°C to above 900°C. Significantly, the presence of Mo enhances elevated temperature properties, particularly beyond about 600°C. These consumables find application in welding heat-resistant or high-nickel alloys to themselves, serving in furnace equipment and petrochemical plants up to around 900°C. They are also well-suited for dissimilar combinations of the aforementioned alloys and others, such as Monel 400 and Incoloy 825, to stainless, low alloy C-Mn steels without requiring preheating. Stress relief measures can be implemented if necessary, and transition welds for high-temperature service exhibit good structural stability. Furthermore, they prove effective in low-temperature scenarios, such as 3%Ni or 5%Ni steels used in cryogenic vessels and pipework operating at or below –100°C. The specific requirements for preheat and post-weld heat treatment (PWHT) depend on the base material being welded, with the majority of nickel-base materials not necessitating preheat or PWHT.

Alloy Type

Inconel™ type consumables similar to DAIKO 82 but with lower Mn and a Mo addition.

Microstructure

In the as-welded condition this nickel base weld metal consists of austenite with a few carbides.

Materials

Nickel base steel or high nickel alloys to themselves and to mild, low alloy, and stainless steels. Cryogenic 3-5%Ni steels.
PROPRIETARY: Inconel® 600, 601 (Special Metals), Incoloy® 800, 800H, DS (Special Metals), Nilo® (Special Metals), Brightray® (Special Metals).

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