G-TECH 305

SMAW
  • CAST IRON
Bimetal

Description

Electrode with bimetallic rod
Nickel/iron based product with bimetallic core for welding and repairing cast irons where a high quality deposit and mechanical characteristics with excellent aesthetics are required. Thanks to the high nickel content, the deposit is very tenacious. Also suitable for joining cast iron with steel in general. Its main applications are in the repair and maintenance of machine tool bases, engine blocks, casting defects elimination, pumps, cylinders, pistons. Making small beads and hammering the deposit are recommended to avoid cracks.
Specifications
ISO 1071
E C NiFe-CI 1
AWS A5.15
ENiFe-Cl 1
Shielding
-
Positions
PA, PB, PC, PD, PE, PF
Current
DC+
Packaging Type
Carton box

Hardness

190HB - 200HB
Chem. Comp. %
DEFAULT
C
1
Mn
0.9
Ni
53
S
0.02
Si
0.2
Mechanical Properties
min
variant
Tensile strength Rm MPa
400
430
Yield strength Rp0.2 MPa
300
300
Elongation A (L0=5d0) %
8
14
Impact Charpy ISO-V
-
-
Impact Charpy ISO-V
-
-
Welding Parameters
2.5 mm
3.2 mm
4 mm
Ampere
70A - 90A
90A - 120A
120A - 140A
Voltage
-
-
-
Packaging
pcs/kg
pcs/kg
pcs/kg
Packaging Type
Carton box
Carton box
Carton box
Description

Application

This nickel/iron-based product with a bimetallic core is designed for welding and repairing cast irons, emphasizing a high-quality deposit, superior mechanical characteristics, and excellent aesthetics. With its elevated nickel content, the deposit is highly tenacious and suitable for joining cast iron with steel. Main applications include repair and maintenance of machine tool bases, engine blocks, and eliminating casting defects in pumps, cylinders, and pistons. To prevent cracks, it is recommended to use small beads and hammering during application. The deposit's excellent resistance to cracking and easy workability makes it suitable for the meticulous restoration of machine tool bases, engine blocks, casting defects, pumps, and cylinders.

Alloy Type

Electrode with basic-graphite coating with bimetallic core in Fe-Ni.

Microstructure

The structure depends on the chemical composition and the speed of solidification and subsequent cooling down.

Materials

Particularly suitable for cold welding of all types of cast iron, in particular spheroidal, white and black cast iron and malleable cast iron, and for joining cast iron with steel.

Welding & PWHT

Remove the casting skin in the weld area through machining, grinding, chipping, or other appropriate methods. When addressing casting defects, ensure meticulous removal of any defective metal to reach sound base metal before initiating the welding process. Use suitable solvents to eliminate oil, grease, dirt, or any other foreign material. In cases where the casting is impregnated with oil, grease, or solvents, apply heat to the welding area until volatilization ceases, typically around 400°C. For castings with excessive grease, consider flash heating welding surfaces to approximately 540°C to drive off the grease in a gaseous state. While preheating is not always obligatory, it is frequently employed. Preheat within the range of 200-350℃, recommend gradual cooling after welding, and maintain an interpass temperature between 350 ° - 450 ° to prevent welding cracks. In the context of large castings, intermittent welding may occasionally be desirable to achieve a more even temperature distribution, ensuring that the casting remains warm to the touch without reaching excessive temperatures.

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