G-TECH 1Ni

SMAW
  • CRYOGENIC STEELS
1Ni

Description

Basic coated electrode for 1% Ni steels
Basic coated electrode developed for welding all fine-grained steels with operating temperatures down to -60°C and 1% Ni steel. Excellent mechanical characteristics, low hydrogen content. It is advisable to use a short arc and low forward speed to obtain the best results results. It welds in all positions except the descending vertical and its deposit is free from cracks. It is widely used in all important constructions such as cryogenic, petrochemical, shipyards etc. Ease of slag removal reduces post-welding cleaning operations to a minimum.
Specifications
ISO 2560-A
E 46 6 1NiMo B 42
AWS A5.5
E8018-C3
Shielding
-
Positions
PA, PB, PC, PD, PE, PF
Current
DC+, AC
Packaging Type
Carton box
Asme qualifications
F-No (QW432)
4
A-No (QW442)
10
Chem. Comp. %
DEFAULT
C
0.05
Mn
1.1
Ni
1
P
0.01
S
0.01
Mo
0.3
Si
0.6
Cu
0.1
Mechanical Properties
min
variant
Tensile strength Rm MPa
550
600
Yield strength Rp0.2 MPa
460
500
Elongation A (L0=5d0) %
19
24
Impact Charpy ISO-V
47J @ -60°C
50J @ -60°C
Impact Charpy ISO-V
-
-
Welding Parameters
2.5 mm
3.2 mm
4 mm
5 mm
Ampere
65A - 95A
100A - 140A
130A - 190A
180A - 240A
Voltage
-
-
-
-
Packaging
45 pcs/kg
21 pcs/kg
14 pcs/kg
10 pcs/kg
Packaging Type
Carton box
Carton box
Carton box
Carton box
1Ni
Description

Application

For welding higher-strength steel structures in situations where post-weld heat treatment (PWHT) is impractical, requiring welds with a suitable level of toughness and crack resistance. The addition of approximately 1% Ni contributes to microstructural refinement, enhancing tolerance to procedural variations compared to plain carbon-manganese (CMn) weld metal. Nickel also improves resistance to atmospheric weathering and enhances electrochemical balance between the weld and base metal, minimizing preferential corrosion in marine environments. In cases of offshore oilfield sour service, a maximum of 1.0% Ni is often required (NACE MR0175). This consumable is recommended for applications where design specifications mandate toughness testing of higher-strength low-alloy steel welds down to –50°C, such as in offshore construction, pipelines, and pressure vessels. Preheat requirements will depend on the grade and thickness of the base material.

Alloy Type

Low alloy steel alloyed with nominally 1%Ni for improved toughness. Actual Ni content is kept below 1% to ensure conformance with NACE MR0175.

Microstructure

In the as-welded condition the microstructure is ferritic with a component of acicular ferrite for optimum toughness.

Materials

Low temperature applications, fine-grained steels that contain 1 % Nickel.
EN W.Nr.: S460N (1.8901), S355N (1.0545), S460NL (1.8903), S460QL (1.8906).
ASTM: A333 & A334 gr. 6, A350 gr. LF2 & LF5, A352 gr. LCB & LCC (cast), A572 gr.50.
API: 5L X65.

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