DAIKOWS 1Ni

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  • CRYOGENIC STEELS
1Ni

Description

Solid wire for welding 1%Ni steel
Submerged arc wire designed for welding low-alloy steels with 1% Ni and fine grain steel as well as for low temperature applications. Suitable for the construction of offshore platforms, pressure vessels and pipelines and also for welding higher strength steel structures where PWHT is impracticable but toughness and crack resistance are required.
Specifications
ISO 14171-A
S2Ni1
AWS A5.23
ENi1
Shielding
DAIKOFLUX 493-W
Positions
PA, PB, PC
Current
DC/AC
Packaging Type
K415 spool and drums.
Asme qualifications
F-No (QW432)
6
A-No (QW442)
10
Chem. Comp. %
DEFAULT
Mn
1
Ni
1
P
0.01
S
0.01
Mo
0.03
Si
0.15
Cu
0.15
Mechanical Properties
min
variant
Tensile strength Rm MPa
-
580
Yield strength Rp0.2 MPa
-
500
Elongation A (L0=5d0) %
-
24
Impact Charpy ISO-V
-
50J @ -60°C
Impact Charpy ISO-V
-
-
Welding Parameters
2.4 mm
3.2 mm
4 mm
Ampere
300A - 410A
430A - 530A
480A - 580A
Voltage
26V - 30V
27V - 31V
27V - 32V
Packaging
Ø 2,0÷4,0mm
Ø 2,0÷4,0mm
Ø 2,0÷4,0mm
Packaging Type
K415 spool and drums.
K415 spool and drums.
K415 spool and drums.
1Ni
Description

Application

For welding higher-strength steel structures in situations where post-weld heat treatment (PWHT) is impractical, requiring welds with a suitable level of toughness and crack resistance. The addition of approximately 1% Ni contributes to microstructural refinement, enhancing tolerance to procedural variations compared to plain carbon-manganese (CMn) weld metal. Nickel also improves resistance to atmospheric weathering and enhances electrochemical balance between the weld and base metal, minimizing preferential corrosion in marine environments. In cases of offshore oilfield sour service, a maximum of 1.0% Ni is often required (NACE MR0175). This consumable is recommended for applications where design specifications mandate toughness testing of higher-strength low-alloy steel welds down to –50°C, such as in offshore construction, pipelines, and pressure vessels. Preheat requirements will depend on the grade and thickness of the base material.

Alloy Type

Low alloy steel alloyed with nominally 1%Ni for improved toughness. Actual Ni content is kept below 1% to ensure conformance with NACE MR0175.

Microstructure

In the as-welded condition the microstructure is ferritic with a component of acicular ferrite for optimum toughness.

Materials

Low temperature applications, fine-grained steels that contain 1 % Nickel.
EN W.Nr.: S460N (1.8901), S355N (1.0545), S460NL (1.8903), S460QL (1.8906).
ASTM: A333 & A334 gr. 6, A350 gr. LF2 & LF5, A352 gr. LCB & LCC (cast), A572 gr.50.
API: 5L X65.

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