G-TECH 12CrMoV

SMAW
  • CREEP RESISTING STEELS
12CrMoV

Description

Basic coated electrode for 12%Cr steel
Approved in long-term condition up to +650 °C service temperature. The deposit exhibits high creep rupture strength and good toughness properties under long term stresses. Preheating and interpass temperatures 400 – 450 °C (austenitic welding) or 250 – 300 °C (martensitic welding). Root passes should principally be welded in the martensitic range. Ease of slag removal reduces post-welding cleaning operations to a minimum.
Specifications
EN ISO 3580-A
E Cr Mo W V12 B 4 2 H5
Shielding
-
Positions
PA, PB, PC, PD, PE, PF
Current
DC+
Packaging Type
Carton box
Chem. Comp. %
0
C
0.2
Mn
0.7
Ni
0.5
Cr
11
V
0.3
P
0.015
S
0.01
Mo
1
Si
0.25
W
0.5
Mechanical Properties
min
variant
Tensile strength Rm MPa
-
750
Yield strength Rp0.2 MPa
-
550
Elongation A (L0=5d0) %
-
24
Impact Charpy ISO-V
-
40J @ 20°C
Impact Charpy ISO-V
-
-
Welding Parameters
2.5 mm
3.2 mm
4.0 mm
5.0 mm
Ampere
65A - 90A
90A - 130A
140A - 180A
190A - 230A
Voltage
-
-
-
-
Packaging
45 pcs/kg
21 pcs/kg
14 pcs/kg
10 pcs/kg
Packaging Type
Carton box
Carton box
Carton box
Carton box
Description

Application

12% chrome CrMoV steels are specifically designed to operate under critical temperature conditions, offering notable creep resistance up to at least 550°C. The high chromium content ensures excellent performance regarding resistance to steam and combustion corrosion, surpassing those of lower composition CrMo steels ranging from 2% to 9%. These steels are mainly used in the production of cast and wrought components for high-pressure pipelines, steam headers, heat exchangers, and turbine parts, finding their primary application in the power generation sector and occasionally in petrochemical fields.

Alloy Type

12%Cr creep resisting steel also with nominally 1%Mo-0.5%W-0.3%V. The matching base material is generically called X20.

Microstructure

In the PWHT condition the microstructure consists of tempered martensite.

Materials

  • EN W.Nr.: X20CrMoV 12 1 (1.4935): G-X22CrMoV 12 1 (1.4931) cast.
  • ASTM: AISI Type 422

Welding & PWHT

The hardness of the weld metal at room temperature exceeds 500 HV across a wide range of cooling conditions. The EN 3580 standard requires preheating to 400°C, with a maximum interpass temperature of 500°C. These temperatures exceed the austenite-martensite transformation range (Ms-Mf of about 350-150°C). Recent welding procedures have utilized preheating between 200°C and 350°C to reduce granularity and encourage some tempering of the weld metal during the partially transformed multipass cycle. Following welding, it is essential to cool the joint slowly to 120°C (with a range of 100-150°C) and hold it at this temperature for 1-2 hours to allow the transformation before post-weld heat treatment. If immediate heat treatment is not possible, cooling should be followed by post-heating at about 350°C for 1-4 hours to facilitate hydrogen release, before allowing cooling below 60°C. Under these conditions, the hardened weld area can be vulnerable to stress corrosion cracking (SCC) and should remain dry, minimizing the waiting time before PWHT. Post-weld heat treatment (PWHT) usually occurs at temperatures between 730°C and 770°C, requiring a minimum duration of three hours for processing, varying according to thickness; for further details, it is important to refer to the relevant application code.

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