DAIKOWM 12CrMoV

GMAW
  • CREEP RESISTING STEELS
12CrMoV

Description

Welding wire for 12% Cr creep-resistant steels for high-temperature applications.
This wire has been specifically developed for welding 12% chromium steels intended for high-temperature service, particularly for prolonged operating conditions up to +550 °C. The deposited weld metal exhibits high creep rupture strength and good toughness properties, ensuring reliability even under prolonged mechanical stress. The weld metal microstructure can be influenced by preheating and interpass temperatures. Temperatures between 400 and 450 °C promote an austenitic structure during welding, while temperatures between 250 and 300 °C favour martensitic transformation. For root passes, it is recommended to operate within the lower temperature range, between 250 and 300 °C.
Specifications
EN ISO 21952-A
G CrMoWV 12 Si
AWS 5.28
ER90S-G (ER90S-B92(mod.))
Shielding
M20, M21
Positions
PA, PB, PC, PD, PE, PF
Current
DC+
Chem. Comp. %
0
C
0.2
Mn
0.7
Ni
0.6
Cr
11
V
0.3
P
0.1
S
0.05
Mo
1
Si
0.3
W
0.5
Mechanical Properties
Product
Tensile strength Rm MPa
750
Yield strength Rp0.2 MPa
600
Elongation A (L0=5d0) %
16
Impact Charpy ISO-V
50J @ 20°C
Welding Parameters
1.0 mm
1.2 mm
Ampere
180A - 240A
190A - 250A
Voltage
22V - 29V
26V - 30V
Packaging
Ø 0,8÷1,6mm
Ø 0,8÷1,6mm
Packaging Type
Drums, B300, D200 and D100 spools.
Drums, B300, D200 and D100 spools.
Description

Application

12% chrome CrMoV steels are specifically designed to operate under critical temperature conditions, offering notable creep resistance up to at least 550°C. The high chromium content ensures excellent performance regarding resistance to steam and combustion corrosion, surpassing those of lower composition CrMo steels ranging from 2% to 9%. These steels are mainly used in the production of cast and wrought components for high-pressure pipelines, steam headers, heat exchangers, and turbine parts, finding their primary application in the power generation sector and occasionally in petrochemical fields.

Alloy Type

12%Cr creep resisting steel also with nominally 1%Mo-0.5%W-0.3%V. The matching base material is generically called X20.

Microstructure

In the PWHT condition the microstructure consists of tempered martensite.

Materials

  • EN W.Nr.: X20CrMoV 12 1 (1.4935): G-X22CrMoV 12 1 (1.4931) cast.
  • ASTM: AISI Type 422

Welding & PWHT

The hardness of the weld metal at room temperature exceeds 500 HV across a wide range of cooling conditions. The EN 3580 standard requires preheating to 400°C, with a maximum interpass temperature of 500°C. These temperatures exceed the austenite-martensite transformation range (Ms-Mf of about 350-150°C). Recent welding procedures have utilized preheating between 200°C and 350°C to reduce granularity and encourage some tempering of the weld metal during the partially transformed multipass cycle. Following welding, it is essential to cool the joint slowly to 120°C (with a range of 100-150°C) and hold it at this temperature for 1-2 hours to allow the transformation before post-weld heat treatment. If immediate heat treatment is not possible, cooling should be followed by post-heating at about 350°C for 1-4 hours to facilitate hydrogen release, before allowing cooling below 60°C. Under these conditions, the hardened weld area can be vulnerable to stress corrosion cracking (SCC) and should remain dry, minimizing the waiting time before PWHT. Post-weld heat treatment (PWHT) usually occurs at temperatures between 730°C and 770°C, requiring a minimum duration of three hours for processing, varying according to thickness; for further details, it is important to refer to the relevant application code.

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