DAIKOFCW 410NiMo

FCAW
  • FERRITIC - MARTENSITIC STAINLESS STEEL
410NiMo

Description

Rutile all position flux cored wire
This rutile flux cored is designed for welding type 410NiMo martensitic stainless steels. The weld metal is a high strength >760MPa martensitic stainless steel with good resistance to corrosion, hydro-cavitation, sulphide-induced SCC, and good sub-zero toughness compared with standard 410 steels. Applications include turbines, valve bodies, high pressure piping, offshore, power generation. It is designed for use with either 100% CO2 or 75% Ar- 25% CO2. The wire shows good wetting behaviour and a finely rippled surface pattern.
Specifications
AWS A5.22
E410NiMoT1-1/4
Shielding
M21, C1
Positions
PA, PB, PC, PD, PE, PF, PG
Current
DC+
Packaging Type
BS300 spool
Asme qualifications
F-No (QW432)
6
A-No (QW442)
-

Pren

13.58

Hardness

300HV
Chem. Comp. %
DEFAULT
C
0.03
Mn
0.7
Ni
4.5
Cr
11.6
P
0.02
S
0.005
Mo
0.6
Si
0.35
Mechanical Properties
min
variant
Tensile strength Rm MPa
760
870
Yield strength Rp0.2 MPa
0
750
Elongation A (L0=5d0) %
10
18
Impact Charpy ISO-V
-
47J
Impact Charpy ISO-V
-
-
Welding Parameters
1.2 mm
1.6 mm
Ampere
120A - 290A
180A - 350A
Voltage
20V - 30V
30V - 34V
Packaging
Ø 1,2÷1,6mm
Ø 1,2÷1,6mm
Packaging Type
product.packaging_types.product.packaging_types.product.packaging_types.BS300-Spule
product.packaging_types.product.packaging_types.product.packaging_types.BS300-Spule
Anti-wear Characteristics
Adhesive wear
Abrasive wear
Impact
Corrosion
Heat
Description

Application

Martensitic stainless steel 410NiMo is known for its high strength (>760 MPa) and excellent corrosion resistance. It is distinguished by its resistance to hydro-cavitation, sulfide stress corrosion cracking, and remarkable toughness at low temperatures compared to unalloyed steels with 12% Cr, such as type 410/CA15. The filler metal of this type not only matches but exceeds the strength of the equivalent base material, offering extraordinary protection against failure during PWHT. These characteristics make 410NiMo ideal for welding precipitation-hardening martensitic alloys, provided that the corrosion resistance requirements are compatible with the use of filler metals with lower alloys, and allow for a single PWHT at 450-620 °C for tempering. 410NiMo consumables are also commonly used for cladding mild steels and C-Mn steels. The 13% Cr and 4% Ni alloys are used in cast or forged components, such as hydraulic turbines, valve bodies, pump casings, compressor cones, impellers, and high-pressure pipes used in power generation, as well as in offshore oil, chemical, and petrochemical industries.

Alloy Type

12%Cr-4.5%Ni-0.5%Mo (410NiMo) soft martensitic alloy.

Microstructure

In the PWHT condition the microstructure consists of tempered martensite with some retained austenite.

Materials

  • EN W.Nr.: 1.4313 (X3CrNiMo13-4)
  • ASTM: F6NM, CA6NM
  • ANFOR: Z6 CND 1304-M
  • UNS: S41500

Welding & PWHT

To optimize performance during welding, a preheat-interpass temperature range between 100 °C and 200 °C is recommended, promoting martensite transformation. It is advisable to cool to room temperature before PWHT. In sour oil conditions, for maximum resistance to sulfide stress corrosion SCC, NACE MR0175 specifies a hardness below 23 HRC. However, achieving this hardness is often challenging since the weld metal and HAZ are highly resistant to softening with PWHT. A double tempering for 5-10 hours is required. Common practices suggest treatment at 675 °C for 10 hours followed by 605 °C for another 10 hours, allowing intermediate air cooling to room temperature. Recent studies indicate that heat treatment at 650 °C followed by 620 °C is optimal and that intermediate air cooling to room temperature or lower is essential. Another entity recommends increasing the first PWHT cycle, including complete austenitization annealing at 770 °C for 2 hours before final tempering. In this situation, controlling distortion becomes more critical. In the case of Supercore 410NiMo Flux cored wire, reducing hardness to 23 HRC was impossible, regardless of the PWHT employed. When 410NiMo consumables are used for welding unalloyed martensitic stainless steels such as type 410 or CA15, the PWHT should not exceed 650 °C, except for a second tempering at 590-620 °C.

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