DAIKO 59K

SMAW
  • NICKEL ALLOYS
59

Description

Rutile-basic coated electrode for nickel based alloy 59
It is designed to match the composition and properties of alloy 59. It is also used for surfacing of steel. The weld metal has high resistance in a wide range of media and exceptional resistant to pitting and crevice corrosion. It is also suitable to overmatching 625, C276, C4, C22 alloys. The free Nb weld deposit is a right choice for dissimilar welds in superaustenitic and superduplex stainless steels. Applications include corrosion resistant overlay in offshore and petrochemical applications, scrubber for flue gas desulphuration, chemical process components, etc.
Specifications
ISO 14172
E Ni 6058
AWS A5.11
ENiCrMo-13
Shielding
-
Positions
PA, PB, PC, PD, PE, PF
Current
DC+
Packaging Type
Carton box and tube.
Asme qualifications
F-No (QW432)
43
A-No (QW442)
-

Pren

75.96
Chem. Comp. %
DEFAULT
C
0.02
Mn
0.55
Ni
58
Cr
22.5
Al
0.04
V
0.15
P
0.01
S
0.01
Mo
16.2
Si
0.2
Cu
0.15
Fe
1.2
Ti
0.02
Mechanical Properties
min
variant
Tensile strength Rm MPa
830
840
Yield strength Rp0.2 MPa
450
510
Elongation A (L0=5d0) %
18
40
Impact Charpy ISO-V
-
60J @ 20°C
Impact Charpy ISO-V
-
-
Welding Parameters
2.5 mm
3.2 mm
4 mm
4.8 mm
Ampere
60A - 90A
80A - 110A
100A - 150A
125A - 150A
Voltage
-
-
-
-
Packaging
60 pcs/kg
29 pcs/kg
19 pcs/kg
13 pcs/kg
Packaging Type
Carton box and tube.
Carton box and tube.
Carton box and tube.
Carton box and tube.
59
Description

Application

Designed to match the alloy 59, the weld deposit proudly showcases a precise composition of 59% Ni, 23% Cr, and 16% Mo. Alloy 59 surpasses alloys C276 and C4 in performance across a broader range of oxidizing environments, thanks to its elevated molybdenum content. With an increase in chromium to 23%, alloy 59 exceeds alloy C22 in cumulative alloying levels, making it apt for welding this specific alloy group. Beyond this primary role, alloy 59 consumables deliver resilient and durable Nb-free weld metal, making them well-suited for dissimilar welds involving superaustenitic and superduplex stainless steels or combinations with nickel base alloys. Applications of alloy 59 in highly corrosive environments span diverse industries, including scrubbers for flue gas desulphurization (FGD), digesters, papermaking equipment, chemical process plants, corrosion-resistant overlays, and challenging offshore and petrochemical settings. The consumable eliminates the need for preheating, with recommended heat input below 1 kJ/mm and an interpass temperature capped at 100°C, to minimize precipitates that could compromise the corrosion resistance and ductility of the weld metal.

Alloy Type

Ni-23%Cr-16%Mo alloy commonly known as alloy 59.

Microstructure

Solid-solution strengthened high nickel austenite, with some micro segregation typical of as deposited weld metal.

Materials

Dissimilar joints between any combination of the listed alloys and dissimilar joints between them and superduplex stainless steels.
EN W.Nr.: 2.4605 (NiCr23Mo16Al), 2.4602 (NiCr21Mo14W), 2.4811, 2.4836 (NiCr20Mo15), 2.4697 (G-NiCr20Mo15).
ASTM: A494 gr. CX2MW.
UNS: N06059, N06022, S32654, S31254, S34565.
PROPRIETARY: Nicrofer 5923hMo, 5621hMoW (VDM), Inconel®Alloy 686 (Special Metals), Hastelloy® Alloy C-2000, C22 (Haynes International Inc), 654SMO (Outokumpu), Uranus B66 (Usinor Industeel).

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