G-TECH 9CrMo

SMAW
  • CREEP RESISTING STEELS
9CrMo

Description

Basic coated electrode for creep resisting 9%Cr-1%Mo steels for elevated temperature service
Basic electrode developed for welding creep resistant steels up to 625°C, alloyed with 9% Cr and 1% Mo. Good weldability and arc stability, easy slagging. The weld pool and slag are easy to control and facilitate the achievement of a clean bead surface even in narrow preparations. Mainly used in the petroleum industry, it is also used for surfacing valves seats. Welding must be performed with a short arc and low forward speed. During welding maintain an interpass of 200 - 300°C.
Specifications
ISO 3580-A
E Cr Mo 9 B 42
AWS A5.5
E8015-B8
Shielding
-
Positions
PA, PB, PC, PD, PE, PF
Current
DC+, AC
Packaging Type
Carton box
Asme qualifications
F-No (QW432)
4
A-No (QW442)
5
Chem. Comp. %
DEFAULT
C
0.06
Mn
0.7
Ni
0.05
Cr
9.1
P
0.015
S
0.01
Mo
1.1
Si
0.45
Cu
0.05
Mechanical Properties
min
variant
Tensile strength Rm MPa
550
600
Yield strength Rp0.2 MPa
460
500
Elongation A (L0=5d0) %
19
19
Impact Charpy ISO-V
-
50J @ 20°C
Impact Charpy ISO-V
-
-
Welding Parameters
2.5 mm
3.2 mm
4 mm
5 mm
Ampere
65A - 90A
90A - 130A
140A - 180A
190A - 230A
Voltage
-
-
-
-
Packaging
45 pcs/kg
21 pcs/kg
14 pcs/kg
10 pcs/kg
Packaging Type
Carton box
Carton box
Carton box
Carton box
Description

Application

Designed for elevated temperature applications, this alloy offers a commendable level of corrosion resistance in demanding environments like superheated steam, hot hydrogen gas, and high-Sulphur crude oils. It surpasses the performance of 5%Cr-0.5%Mo steels, making it the preferred choice when elevated performance is essential. Well-suited for welding heat-treatable, quenched, and subsequently tempered steels, as well as for tubes resistant to caustic embrittlement, this alloy proves its versatility in a range of applications. It confidently handles working temperatures up to 600°C. Primarily deployed in oil refineries and power plants, this alloy excels in critical components such as boiler superheater tubing, heat exchangers, piping, and pressure vessels. Its reliability and superior performance make it an optimal solution for high-temperature and corrosive environments in these industrial settings

Alloy Type

9%Cr-1%Mo martensitic alloy for elevated temperature service.

Microstructure

In the PWHT condition the microstructure consists of tempered bainite.

Materials


EN W.Nr.: X12CrMo 9 1 (1.7386), X7CrMo 9 1 (1.7388), GS-12CrMo 10 1 (1.7389).
ASTM: A387 gr. 9, A335 gr. 9, A234 gr. WP9 (fittings), A199 gr. T9, A213 gr. T9, A182 gr. F9, A336 gr. F9, A217 gr. C12.

Welding & PWHT

Due to the inherent hardness observed in the as-deposited state, reaching values of up to 450HV, and the relatively diminished fracture resistance characteristic of the martensitic 9CrMo microstructure, it is imperative to implement a preheat and maintain a minimum interpass temperature of 200°C to prevent hydrogen-induced cracking. Ensuring electrodes are meticulously controlled and handled is crucial to achieve weld metal with hydrogen levels below 5ml/100g. In the context of TIG root runs or all-TIG welds, consideration may be given to a lower preheat of 150°C. During welding, complete transformation within the working range of 200-350°C may not be achieved. Therefore, partial cooling to around 150°C is recommended before direct transfer to Post-Weld Heat Treatment (PWHT), followed by Non-Destructive Examination (NDE). If PWHT is intended after complete cool-out and NDE, maintaining the preheat temperature for a specified duration, according to thickness, is advisable to promote effective hydrogen dispersal. Notably, this precaution holds less significance for TIG and solid wire MAG processes. PWHT to temper the weldment typically falls within the range of 705-780°C, as outlined in ASME B31.3 (e.g., 705-760°C). The minimum recommended holding time for this process is two hours. For castings, the suggested minimum PWHT temperature is lower, with specified temperatures as low as 670°C.

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