G-TECH 9CrMo

SMAW
  • CREEP RESISTING STEELS
9CrMo

Description

Basic coated electrode for creep resisting 9%Cr-1%Mo steels for elevated temperature service
Basic electrode developed for welding creep resistant steels up to 625°C, alloyed with 9% Cr and 1% Mo. Good weldability and arc stability, easy slagging. The weld pool and slag are easy to control and facilitate the achievement of a clean bead surface even in narrow preparations. Mainly used in the petroleum industry, it is also used for surfacing valves seats. Welding must be performed with a short arc and low forward speed. During welding maintain an interpass of 200 - 300°C.
Specifications
EN ISO 3580-A
E Cr Mo 9 B 42
AWS A5.5
E8015-B8
Shielding
-
Positions
PA, PB, PC, PD, PE, PF
Current
DC+, AC
Packaging Type
Carton box
Asme qualifications
F-No (QW432)
4
A-No (QW442)
5
Chem. Comp. %
DEFAULT
C
0.06
Mn
0.7
Ni
0.05
Cr
9.1
P
0.015
S
0.01
Mo
1.1
Si
0.45
Cu
0.05
Mechanical Properties
min
variant
Tensile strength Rm MPa
550
600
Yield strength Rp0.2 MPa
460
500
Elongation A (L0=5d0) %
19
19
Impact Charpy ISO-V
-
50J @ 20°C
Impact Charpy ISO-V
-
-
Welding Parameters
2.5 mm
3.2 mm
4 mm
5 mm
Ampere
65A - 90A
90A - 130A
140A - 180A
190A - 230A
Voltage
-
-
-
-
Packaging
45 pcs/kg
21 pcs/kg
14 pcs/kg
10 pcs/kg
Packaging Type
product.packaging_types.product.packaging_types.product.packaging_types.Carton box
product.packaging_types.product.packaging_types.product.packaging_types.Carton box
product.packaging_types.product.packaging_types.product.packaging_types.Carton box
product.packaging_types.product.packaging_types.product.packaging_types.Carton box
Description

Application

Designed for high-temperature applications, 9CrMo offers a reasonable degree of corrosion resistance in superheated steam, hot hydrogen gas, and high-sulfur crude oil, surpassing the performance of 5% Cr-0.5% Mo steels. It is particularly suitable for welding heat-treatable steels, quenched and subsequently tempered. Ideal for piping and components resistant to caustic embrittlement, it maintains its effectiveness up to service temperatures of 600 °C. It is primarily used for
boiler superheater piping, heat exchangers, pipelines and
pressure vessels in oil refineries and power plants.

Alloy Type

9%Cr-1%Mo martensitic alloy for elevated temperature service.

Microstructure

In the PWHT condition the microstructure consists of tempered bainite.

Materials

  • EN W.Nr.: X12CrMo 9 1 (1.7386), X7CrMo 9 1 (1.7388), GS-12CrMo 10 1 (1.7389)
  • ASTM: A387 gr. 9, A335 gr. 9, A234 gr. WP9 (fittings), A199 gr. T9, A213 gr. T9, A182 gr. F9, A336 gr. F9, A217 gr. C12

Welding & PWHT

Given the hardness of the material in its deposited state (up to 450 HV) and the poor fracture resistance of the martensitic microstructure, preheating and a minimum interpass temperature of 200 °C are required to prevent hydrogen-induced cracking. By using well-controlled electrodes, the weld metal can maintain hydrogen levels below 5 ml/100 g. For TIG welds and particularly for root TIG passes, preheating below 150 °C may be acceptable. During the welding process, transformation might not complete between 200-350 °C; hence, partial cooling to about 150 °C is recommended before direct transfer to post weld heat treatment (PWHT), followed by non-destructive examinations (NDE). If PWHT is performed after full cooling and NDE, the preheat temperature must be adequately maintained according to thickness, to facilitate hydrogen dispersion. This precaution is less critical for solid wire TIG and MAG processes. PWHT for weld tempering is usually performed between 705-780 °C (as indicated, for example, by ASME B31.3 between 705-760 °C). The minimum recommended holding time is two hours. For castings, the minimum recommended PWHT temperature is slightly lower, with the possibility of dropping to 670 °C.

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