G-TECH 657

SMAW
  • NICKEL ALLOYS
50/50Nb

Description

Rutile-basic coated electrode for alloy 657 for high temperature corrosion resistance
Alloy 657 has exceptional resistance to hot corrosion (800-950°C). Excellent weldability with a spatter free arc, self-releasing slag producing a very smooth bead appearance. It is used in a wide range of components in oil-fired furnaces and boilers such as tube sheets, tube hangers, supports and spacers in ships, power stations, refineries, and petrochemical plants. The weld pool and slag are easy to control and facilitate the achievement of a clean bead surface even in narrow preparations and in root pass.
Specifications
EN ISO 14172
E Ni 6172 (NiCr50Nb)
AWS A5.11
ENiCr-4
Werkstoff Number
2.4813
Shielding
-
Positions
PA, PB, PC, PD, PE, PF
Current
DC+
Packaging Type
Carton box and tube.
Asme qualifications
F-No (QW432)
43
A-No (QW442)
-

Pren

49
Chem. Comp. %
DEFAULT
C
0.07
Mn
1
Ni
47
Cr
49
Nb
1.8
P
0.01
S
0.01
Si
0.5
Cu
0.05
Fe
0.5
Mechanical Properties
min
variant
Tensile strength Rm MPa
760
780
Yield strength Rp0.2 MPa
550
560
Elongation A (L0=5d0) %
0
30
Impact Charpy ISO-V
-
130J @ 20°C
Impact Charpy ISO-V
-
110J @ -50°C
Welding Parameters
2.5 mm
3.2 mm
4 mm
4.8 mm
Ampere
50A - 70A
75A - 100A
80A - 140A
125A - 150A
Voltage
-
-
-
-
Packaging
60 pcs/kg
29 pcs/kg
19 pcs/kg
13 pcs/kg
Packaging Type
product.packaging_types.product.packaging_types.product.packaging_types.Carton box and tube.
product.packaging_types.product.packaging_types.product.packaging_types.Carton box and tube.
product.packaging_types.product.packaging_types.product.packaging_types.Carton box and tube.
product.packaging_types.product.packaging_types.product.packaging_types.Carton box and tube.
Description

Application

Specifically designed to adapt to the IN-657 alloy, this subfamily is also suitable for welding the machined version containing titanium of the IN-671 alloy. The IN-657 alloy, characterized by a high chromium content, offers exceptional resistance to hot corrosion in the temperature range between 800 and 950 °C. This resistance is crucial to counteract the corrosive attack of combustion ashes containing vanadium pentoxide and alkali metal sulfates, often resulting from the combustion of lower-grade heavy fuel oils. Castings made from IN-657 alloy are widely used in various components of oil furnaces and boilers, such as tube sheets, pipe supports, and spacers, used in ships, power plants, refineries, and petrochemical plants. At lower concentrations of chromium and niobium, primary dendrites belonging to the gamma phase form during solidification, which may increase the tendency for crack formation. A higher content of chromium and niobium promotes the formation of the primary dendritic alpha phase, which, although less ductile, is more prone to cold cracking during cooling. The presence of carbon and nitrogen reduces ductility and therefore their content is kept to a minimum. It is essential to maintain a short arc length to avoid nitrogen absorption. Preheating is generally required: 150-200 °C for 10 mm thicknesses, 200-250 °C for most applications, and up to 450 °C for thicker sections. It is crucial to maintain interpass temperatures and allow slow cooling.

Alloy Type

50Cr-50Ni alloy for high temperature corrosion resistance.

Microstructure

Cr-rich alpha phase (bcc) and a Ni-rich gamma phase (fcc). The precise structure depends on thermal cycle and effects on the control of weld metal cracking.

Materials

  • EN W.Nr.: 2.4678, 2.4680, 2.4813
  • ASTM: A560 gr. 50Cr-50Ni-Cb
  • PROPRIETARY: IN-657, IN-671 (Inco Alloy Products), Paralloy N50W (Doncasters Paralloy), 50-50 Cb (Duraloy)

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